- Product Details
- Specifications & Installation
Modern Koncrete Designs 2D Wall Tile (Minimum order 500 pcs.)
| 2D Tile | Length | Width | Height | Pcs/SqFt | Weight |
| Petalo | 5.4in | 5.4in | 3/8in or 5/8in | 2.2 | 0.71 |
| Escana | 5.4in | 5.4in | 3/8in or 5/8in | 2.2 | 0.63 |
| Subway | 7.3in | 3.5in | 3/8in or 5/8in | 4 | 0.59 |
| Piramid | 7in | 2.5in | 3/8in or 5/8in | 4 | 0.27 |
| Haxagono | 5.4in | 5.4in | 3/8in or 5/8in | 2.2 | 0.86 |
| Diamond | 7in | 2.5in | 3/8in or 5/8in | 4 | 0.27 |
Product Technical Details
Modern Koncrete Designs
Our belief is simple, what you image, Modern Koncrete Designs creates. Our success is due to our artisan's expertise, mold making magic, and rigorously tested blend of our Ultra High performance Light Weight Flex Koncrete.
Driven by innovation and the beauty of nature, Modern Koncrete Designs reimagines the world of concrete with the introduction of our Ultra High-Performance Light Weight Flex Koncrete manufacturing capabilities. Modern Koncrete Designs revolutionary product flexes and is 60% less weight than ceramic tile products. In every designed product is crack and impact resistant and has sustainability that has evolved the design potential of this industrial material like never.
Modern Koncrete Design Stock Colors are formulated in the blend to provide long lasting fade resistance to the elements. Our custom color blends are also formulated within our blend and a top finish blend of concrete mineral stain is added to the surface to enhance our grained texture look. Modern Koncrete Designs provides a quality sealer and has finish upgrade options for our wear, scratch and stain resistant finishes to provide an enhanced look to our Koncrete product designs.
Modern Koncrete Design products are not only more elegant in achieving natural visuals and textures but are also more impact resistant, flexible and forgiving with the daily wear and tear in larger format specifications. With precision casting and hand-finishing, a Modern Koncrete Design products are assured its lasting quality, beauty, natural variation and authenticity are unmatched - an industrial luxury element without equal.
TECHNICAL
At Modern Koncrete Designs our belief is simple, what you image, Modern Koncrete Designs creates. Our success is due to our artisan's expertise, mold making magic, and rigorously tested blend of our Ultra High performance Light Weight Flex Koncrete.
Ultra High Performance Material:
• UHPC (Ultra High performance concrete)
• Concrete densifier and VOC free sealer
• Signature color pigments
• Glass Fiber Mesh
• Panels are extremely stable and will not expand or shrink over time
• Four times as strong as traditional precast concrete
• Does not have the capillary pores of traditional precast
• Does not absorb water and degrade in demanding freeze/thaw weather. More ecological than traditional precast because of the type of cementMaterial to Testing
Ultra High Performance Material:
Technical:
• Compressive Strength: 8,600.psi
• Flexural Strength: 750psi
• Water Absorption: less than 3%
• Freeze Thaw: < 3% weigh loss. 1000 cycles
• Moisture absorption exceed UBC standard
• Wind resistance 110 MPH. ASTM E330 02
• Shear bond: > 1000 psi
• Fire Rating: ASTM E 84 Zero flame spread & zero smoke developed
Specifications
|
Driven by innovation and the beauty of nature, Modern Koncrete reimagines the world of concrete with the introduction of Modern Koncrete Ultra High Performance Products. Modern Koncrete is the revolutionary ultra high performance Koncrete technology that has sustainability and evolved the design potential of this industrial material like never before. 2D Tile Name/Style Design Stock Colors 2D Tile Thickness 2D Tile Finish 2D Tile Texture Special Order Color Applications SPECIFICATIONS UsesStone Cast Cement Tiles can be used indoors or outdoors, on floors and walls. Installations produce a flat, matte surface that meets wet walking area requirements (see DCOF information below). Some cracking may occur in regions where temperatures fall below freezing. ColorThe color that you see on the face of a Stone Cast Cement Tile is not a surface treatment, but rather a layer of colored cement that is 1/8"-1/4" thick, ensuring that the color will never wear off. Because cement tiles are hand made, there may be color variation from tile to tile and within individual tiles. When ordering, be sure to order 10% more than the actual square footage to be covered to ensure that all tiles come from the same lot. Some colors, particularly bright and dark blues and greens may fade in direct sunlight. SizeWidth and Length: Modern Koncrete Designs Cement Tiles are hand-made in molds, and this results in precisely sized in width and length tile that allows for thin grout lines of 1/32"-1/16". Height/Thickness Cement tiles will be approximately 5/8" thick. Tiles can be special ordered at 3/8" thick for a surcharge. Tiles with dimensions greater than 10" will require a thickness of 1". Wet Area Installations and Slip ResistanceModern Koncrete Designs Cement Tiles can be used in outdoor wet areas, and restaurants, lobbies, bathroom floors, kitchens and entry ways. Ensure that the installation allows for proper drainage. Tiles may not be submerged underwater, such as in a pool or fountain. This 3-part specification utilizes the Construction Specifications Institute (CSI) Manual of Practice, including
PART 1 GENERAL 1.01 SUMMARY A. Section Includes: Handmade concrete tile for use as flooring & wall veneer B. Related sections: 1. Division 09 Section: Concrete and Masonry Coatings 2. Division 09 Section: Waterproofing Membranes Specifier Note: Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain Reference Article when specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the Contract or Division 01 References Section may establish the edition date of standards. This article does not require compliance with standard, but is merely a listing of references used.
Article below should list only those industry standards referenced in this section. 1.02 REFERENCES A. American National Standards Institute (ANSI) 1. A108/A118 American National Standards for the Installation of Ceramic Tile B. American Society of Testing and Materials (ASTM International) 1. C33 Specification for Concrete Aggregates 2. C39/C39M Test Method for Compressive Strength of Cylindrical Concrete Specimens 3. C67 Test Methods for Sampling and Testing Brick and Structural Clay Tile 4. C140 Test Methods for Sampling and Testing Concrete Masonry Units and Related Units 5. C150 Specification for Portland Cement
CONCRETE TILE 09 30 33 6. C157/C157M Test Method for Length Change of Hardened Hydraulic-Cement Mortar and Concrete 7. C260 Specification for Air-Entraining Admixtures for Concrete 8. C270 Specification for Mortar for Unit Masonry 9. C482 Test Method for Bond Strength of Ceramic Tile to Portland Cement Paste 10. C494/C494M Specifications for Chemical Admixtures for Concrete 11. C979 Specification for Pigments for Integrally Colored Concrete 12. C1028 Standard Test Method for Determining the Static Coefficient of Friction of Ceramic Tile and Other Like Surfaces by the Horizontal Dynamometer Pull-Meter Method 13. C1116/C1116M Specification for Fiber-Reinforced Concrete 14. C1353 Test Method Using the Taber Abraser for Abrasion Resistance of Dimension Stone Subjected to Foot Traffic. 15. C1602/C 1602M Specification for Mixing Water Used in the Production of Hydraulic Cement
Concrete 1.03 SYSTEM REQUIREMENTS A. Performance Requirements 1. Absorption (ASTM C140): Not more than 12%. 2. Freeze Thaw Resistance (ASTM C67): Unaffected after 50 cycles. 3. Compressive Strength (ASTM C39): Not less than 4000 psi (27,560 kPa). 4. Length Change (ASTM C157): +/-0.1% max. 5. Bond Strength (ASTM C482): 50 psi (0.3 MPa). 6. Abrasion Resistance (ASTM C1353): 20 wear index. 7. Coefficient of Friction (ASTM C1028): 0.6 dry; 0.6 wet. 8. Breaking Load (ASTM C67): Minimum load 300 lbs Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 01Submittal Procedures Section. 1.04 SUBMITTALS A. General: Submit listed submittals in accordance with Conditions of the Contract and Division 01 Submittal Procedures Section. B. Product Data: Submit product data for specified products.
CONCRETE TILE C. Shop Drawings: Indicate layout, patterns, color arrangement, perimeter conditions, junctions with dissimilar materials, control and expansion joints, thresholds, accessories and setting details. D. Maintenance Data: Include recommended cleaning methods, cleaning materials, stain removal methods and polishes and waxes. Specifier Note: Article below should include prerequisites, standards, limitations and criteria that establish an overall level of quality for products and workmanship for this section. Coordinate article below with Division 01 Quality Assurance Section. E. Samples: Submit selection and verification samples of finishes, colors and textures. 1.05 QUALITY ASSURANCE A. Qualifications 1. Installer experienced in performing work of this section who has specialized in installation of work similar to that required for this project for a minimum of 5 years. B. Regulatory Requirements and Approvals: [Specify applicable requirements of regulatory agencies.]. 1. [Code agency name]. a. [Report or approval number]. Specifier Note: Retain paragraph below for erected assemblies (either onsite or offsite) required for review of construction, coordination of work of several sections, testing or observation of operation. Mock-ups, when accepted or approved, establish standards by which work will be judged. Coordinate below with Division 01 Quality Control (Mock-Up Requirements) Section. C. Mock-Ups: Install at project site a job mock-up using acceptable products and manufacturer approved installation methods. Obtain Owner’s and Architect’s acceptance of finish color, texture and pattern and workmanship standard(s). Comply with Division 01 Quality Control (Mock-Up Requirements) Section. 1. Mock-Up Size: [Specify mock-up size.]. 2. Maintenance: Maintain mock-up during construction for workmanship comparison; remove and legally dispose of mock-up when no longer required 3. Incorporation: Mock-up may be incorporated into final construction upon Owner’s approval. Specifier Note: Article below should include special and unique requirements. Coordinate article below with Division 01 Product Requirements Section. 1.06 DELIVERY, STORAGE & HANDLING A. General: Comply with Division 01 Product Requirements Section. B. Ordering: Comply with manufacturer’s ordering instructions and lead time requirements to avoid construction delays.
CONCRETE TILE C. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact. D. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at temperature and humidity conditions recommended by the manufacturer 1.07 ENVIRONMENTAL REQUIREMENTS A. Install mortar, set and grout tile when surface temperature is a minimum of 50 degrees F (10 degrees C) and rising but no greater than 90 degrees F (32 degrees C). B. Do not install mortar, set or grout tile when inclement weather conditions are expected within 48 hours of completion. 1.08 EXTRA MATERIALS A. Extra materials: Provide _ ft 2 of each size, color and surface finish of tile specified.
PART 2 PRODUCTS Specifier Note: Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as applicable. Use of such phrases as ”or equal” or “or approved equal” or similar phrases may cause ambiguity in specifications. Such phrases require verification (procedural, legal and regulatory) and assignment of responsibility for determining “or equal” products. 2.01 TILES Specifier Note: Paragraph below is an addition to CSI Section Format and a supplement to 3-part specification. A. Manufacturer: Modern Koncrete Designs Brick / Pavers. 1. Contact: 555 Saturn blvd B1119 San Diego, Ca. 92154 Telephone: (800) 6332-1330 website: www.stonecastdesigns.com Specifier Note: Edit Paragraph below to suit project requirements. If substitutions are permitted, below. Add text to refer to Division 01 Project Requirements (Product Substitutions Procedures) Section. B. Substitutions: No substitutions permitted. Specifier Note: Paragraphs below list proprietary products offered by Modern Koncrete Designs 2D and 3D Tiles. All measurements are nominal; consult manufacturer regarding exact measurements and product options. Select product characteristics required; delete characteristics not required. |
|
|
2D 3D WALL INSTALLATION Wall Tiles vs. Floor Tiles You have more choices when it comes to ceramic tile for walls than you do for floors, since virtually all floor tiles can also be used on walls. Though wall and floor tiles have their differences, most floor tiles are rated for wall use. However, not all wall tiles are suitable for floors; flooring tiles need to be particularly thick and sturdy to hold up under foot traffic. Layout Is Critical Professionals are skilled at laying out a tile job so that grout lines are thin and perfectly level and plumb, and so the trimmed portions of tiles are symmetrical from side to side. A good layout also avoids narrow rows of cut tiles on the top, bottom, and sides of the wall. Proper layout of the tile installation is essential for a great-looking job. Done poorly, the finished look will be unbalanced, with asymmetrical tile cuts. There are many ways to establish a layout, but the best way is to use the same method as with floors, which is to carefully draw layout lines, described in the steps below. Special Considerations for Shower and Tub-Surround Walls Although the installation of wall tiles is the same for shower or tub-surround walls as it is for standard walls, there are some special preparations required. This means that the base surface needs to have a waterproof underlayment. There are a number of ways this can be done, including installing a layer of sheet plastic, brushing on a waterproofing membrane over the cement board base, or using a special backer board with a build-in waterproof membrane, such as DenseSheild. Whatever method is used, waterproofing is critical since moisture seeping through ceramic tile can create serious structural damage. Pro Tile Tips Large jobs are made much easier if you rent or purchase the right tools for a tiling project, such as a wet saw fitted with a diamond cutting blade. An entry-level saw can be purchased for around $100, and it is a good investment if you have a large job or if you do tile work regularly. Or, you can rent the tool from a big box home improvement store or tool rental outlet. When you buy your tile, measure the area in square feet. Use a tile calculator to make sure you buy the right amount, and buy an additional 10% for waste and breakage, plus some leftover in case repairs are needed in the future.
What You'll Need Equipment / Tools
Materials
Instructions
Steps for Tile Installation Our example will lead you through the steps involved in installing ceramic wall tile on a wall that has been properly prepared with the installation of cement board underlayment, which is considered the best surface on which to install ceramic tile. Our sample project stops short of grouting the tile—those instructions are found here. We will use a popular type of ceramic wall tile, which uses a running bond pattern, where the vertical joints are offset from row to row. A similar running bond pattern can be used for square tiles and other rectangular shapes, or for a simpler layout, the tiles can use straight vertical joints, called a straight grid pattern. Selecting the Adhesive Most wall tiles are best installed with a mortar-based adhesive known as thin-set, made of cement, fine sand, and a water-retaining agent such as cellulose. Thin-set usually has some latex additives that give it some flexibility to prevent the tile job from cracking. Older types of mastic adhesives don't work quite as well. Determining Trowel Notch Size The proper size of the V-shaped notches in the trowel depends on the size and thickness of the tile and on the recommendations from the tile manufacturer. In our sample project using 2-by-4-inch subway tiles, the recommendation is for a trowel with 3/16 x 5/32-inch notches. This size works well for most tiles less than 6-by-6 inches in size.
Tiling can be a little messy, so it's wise to protect floors, countertop surfaces, and fixtures against spills from tile adhesive and grout.
The goal in planning the layout is to make sure that there won't be thin slices of cut tiles at the sides or at the top and bottom. Spend time on the layout because you will use the template to install the tiles beginning at the center and working outward in quadrants.
Filling in Gaps Another option is to use trim tiles to fill in gaps. In our example, we had about 1 1/2 inches leftover between full tiles and the bottom of the upper cabinets. Because of this, we used a 3/4-inch by 6-inch trim tile at the top of the tile field to fill in most of the gap. We used the same trim tile to cap off the wall just below the top of the wall cabinets.
Once you are satisfied with the layout of the vertical and horizontal lines, begin installing adhesive, starting at the center point and working on one quadrant of the overall wall.
Begin Installing Tile As you prepare to press tiles into place, make sure you have plastic spacers ready to grab.
Where tiles need to be trimmed to fit around outlets, light switches, pipes, and other obstacles, use a tile cutter or tile nipper to trim them to fit the space. If filling in around outlets, make sure the tile doesn't cover over the opening of the electrical box.
Trimming Thick Tile If you are doing a project with thick ceramic tile (over 3/8 inch thick) or porcelain tile, you will need to use a diamond blade wet saw rather than a snap tile cutter.
Whether using individual tiles or mosaic sheets, the final tiles or sheets will need to be marked and trimmed in order to fit the remaining spaces at the ends, top, and bottom of the wall.
As you install the cut tiles into the remaining gaps, it's crucial that the joints in the corners match the thickness of the other grout lines. When placing the tile, they will sometimes want to droop or push into the gap.
|
